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Mazda CX-5 Service & Repair Manual: Front Drive Shaft (Double Offset Joint) Disassembly/Assembly

Mazda CX-5 Service & Repair Manual / Drivetrain / Driveline / Driveshafts / Front Drive Shaft (Double Offset Joint) Disassembly/Assembly

1. Disassemble in the order indicated in the table.

2. Assemble in the reverse order of disassembly.



1

Boot band (transaxle side)

(See FRONT DRIVE SHAFT (TRIPOD JOINT) DISASSEMBLY/ASSEMBLY.)

2

Clip

(See Clip Disassembly Note.)

3

Outer ring

(See Outer Ring Assembly Note.)

4

Dust cover (if equipped)

(See FRONT DRIVE SHAFT (TRIPOD JOINT) DISASSEMBLY/ASSEMBLY.)

5

Bearing

(See FRONT DRIVE SHAFT (TRIPOD JOINT) DISASSEMBLY/ASSEMBLY.)

6

Snap ring

(See Snap Ring Disassembly Note.)

(See Cage, Inner Ring, Balls, Snap Ring Assembly Note.)

7

Balls, inner ring, cage

(See Cage, Inner Ring, Balls, Snap Ring Assembly Note.)

8

Boot

(See Boot Assembly Note.)

9

Boot band (wheel side)

(See FRONT DRIVE SHAFT (TRIPOD JOINT) DISASSEMBLY/ASSEMBLY.)

10

Boot

(See Boot Assembly Note.)

11

Shaft and ball joint component


Clip Disassembly Note

CAUTION:

1. Mark the drive shaft and outer ring for proper assembly.


Snap Ring Disassembly Note

CAUTION:

1. Mark the drive shaft end and inner ring for proper assembly.


Boot Assembly Note

NOTE:

1. Fill the boot (wheel side) with the specified grease.

NOTE:

2. Install the boot with the splines of the shaft still wrapped in tape from disassembly.

3. Remove the tape.

Cage, Inner Ring, Balls, Snap Ring Assembly Note

1. Align the marks and install the balls and cage to the inner ring in the direction shown in the figure.

CAUTION:

2. Align the marks and install the inner ring to the shaft.

3. Install a new snap ring.

Outer Ring Assembly Note

1. Fill the outer ring and boot (transaxle side) with the specified grease.

NOTE:

2. Install the outer ring on to the shaft.

3. Install the boot.

4. Set the drive shaft to the standard length.

5. Release any trapped air from the boots by carefully lifting up the small end of each boot with a cloth wrapped screwdriver.


CAUTION:

6. Verify that the drive shaft length is within the specification.

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