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Mazda CX-5 Service & Repair Manual: Front Crossmember Removal/Installation

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Front Crossmember Removal/Installation

CAUTION:

1. Remove the joint cover..

2. Disconnect the intermediate shaft from the steering gear and linkage..

3. Disconnect the front ABS wheel-speed sensor wiring harness installed to the steering knuckle and set it aside..


4. Remove the front under cover No.2..

5. Remove the front under cover No.1..

6. Remove the splash shield..

7. Set the front mudguard away from the front crossmember and front bumper..


8. Disconnect the front crossmember extension.


9. Disconnect the front stabilizer control link (front stabilizer side)..


10. Remove the front crossmember insulator.

2WD


AWD


11. Disconnect the hanger rubber from the front crossmember and set it aside.


12. Remove the bracket plate (No.1). (2WD)


13. Remove the bracket plate. (AWD)


14. Remove the tie-rod end locknut.

15. Detach the tie-rod end from the steering knuckle using the SST

.


16. Disconnect the front lower arm ball joint.


17. Remove in the order indicated in the table.

18. Install in the reverse order of removal.

19. Inspect the wheel alignment and adjust it if necessary..



1

Front crossmember component

(See Front Crossmember Component Removal Note.)

(See No. 1 Engine Mount Rubber and Front Crossmember Component Installation Note.)

2

Front stabilizer

(See FRONT STABILIZER REMOVAL/INSTALLATION.)

3

Steering gear and linkage

(See STEERING GEAR AND LINKAGE REMOVAL/INSTALLATION.)

4

Front lower arm

(See FRONT LOWER ARM REMOVAL/INSTALLATION.)

5

No.1 engine mount rubber

(See ENGINE MOUNT DISASSEMBLY/ASSEMBLY [SKYACTIV-G 2.0].)

(See No. 1 Engine Mount Rubber and Front Crossmember Component Installation Note.)

6

Front crossmember


Front Crossmember Component Removal Note

WARNING:

1. Support the front crossmember component using a jack.


2. Remove the front crossmember installation bolts.

3. Remove the front crossmember, front stabilizer, front lower arm, and steering gear and linkage as a single unit.

No. 1 Engine Mount Rubber and Front Crossmember Component Installation Note

2WD

1. Temporarily install the bracket plate (No.1) and No.1 engine mount rubber.


2. Tighten the bracket plate (No.1) installation bolts in the order shown in the figure.



No.

Tightening torque

1

84—98 N·m {8.6—9.9 kgf·m, 62—72 ft·lbf}

2

84—98 N·m {8.6—9.9 kgf·m, 62—72 ft·lbf}


3. Tighten the No.1 engine mount rubber installation bolts in the order shown in the figure..



No.

Tightening torque

1

140—163 N·m {15—16 kgf·m, 104—120 ft·lbf}

2

130—164 N·m {14—16 kgf·m, 96—120 ft·lbf}


AWD

1. Temporarily install the No.1 engine mount rubber and bracket plate.


2. Tighten the No.1 engine mount rubber and bracket plate installation bolts.



No.

Tightening torque

1

140—163 N·m {15—16 kgf·m, 104—120 ft·lbf}

2

55—69 N·m {5.7—7.0 kgf·m, 41—50 ft·lbf}

3

130—164 N·m {14—16 kgf·m, 96—120 ft·lbf}


Front Body Straight Line Dimensions (2) [Dimensions]
Point symbol Designation Hole diameter or bolt or nut size mm {in} A Roof seamless location - ...

Front Frame (Rear) Installation [Panel Replacement]
Symbol Mark Installation Procedure 1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions. 2. Drill holes for the plug welding before inst ...

Other materials:

Side Garnish Removal
Front 1. Insert a tape-wrapped flathead screwdriver in the position shown in the figure, move it in the direction of the arrow (1) to remove the clip A. 2. Slide the side garnish in the direction of the arrow (2) shown in the figure and remove clips B from side garnish. 3. Remove clips ...

Transmission/Transaxle Features
Clutch and Manual Transaxle [C66M-R] A newly developed, C6-type manual transaxle (SKYACTIV-MT) with 6 forward gears and 1 reverse gear has been adopted. Automatic Transaxle [FW6A-EL, FW6AX-EL] A newly developed, FW6A(X)-EL-type electronically controlled automatic transaxle ...

Shift Position Indicator Light [Fw6 A EL, Fw6 Ax EL]
Purpose/Function The shift position indicator light indicates the selector lever position. Construction The shift position indicator light is built into the instrument cluster. Operation The TCM sends a shift position indicator light illumination request signal ...

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