Mazda CX-5 Service & Repair Manual: Corner Plate Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 3 locations indicated by (A) shown in the figure.
5. Spot weld the 11 locations by (B) shown in the figure, then install the corner plate.
Construction Standard Values [Construction Standard Values]
Front view
No.
Measurement part
Standard values (mm {in})
Maximum values (mm {in})
Minimum values (mm {in})
Side ...
Corner Plate Removal [Panel Replacement]
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Removal Procedure
1. Drill the 11 location shown in the figure.
2. Remove the corner plate. ...
Other materials:
Master Cylinder
Purpose/Function
With the adoption of the master cylinder having an enlarged diameter (20.64
mm {0.8126 in}), brake pedal operability has been improved.
For vehicles with DSC, the diameter of the pipe between the master cylinder
and the DSC HU/CM has been increased, improving re ...
Efficient Removal Of Body Panels
Body Measurements
Before removal or rough?cutting, first measure the body at and around the
damaged area against the standard reference dimension specifications. If there
is deformation, use frame repair equipment to make a rough correction.
Prevention of Body Deformation
...
Side Sill Panel Removal [Panel Replacement]
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Removal Procedure
Side sill (front side)
1. Rough cut the 2 locations indicated by (A) shown in the figure.
2. Drill the 18 locations indicated by (B) shown in the figure.
3. Remove the cabin side outer frame (outer side sill).
Side sill (component)
1. Rough cut the 3 l ...
