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Mazda CX-5 Service & Repair Manual: Clutch Unit Removal/Installation [C66 M R]

Mazda CX-5 Service & Repair Manual / Drivetrain / Transmission/Transaxle / Manual / Clutch Unit Removal/Installation [C66 M R]

1. Disconnect the negative battery cable..

2. Remove the MTX..

3. Remove in the order indicated in the table.

4. Install in the reverse order of removal.

5. Add the specified amount of specified transaxle oil..



1

Boot

2

Clutch release fork

3

Clutch release collar

4

Pivot pin

5

Clutch cover

(See Clutch Cover and Disc Removal Note.)

(See Clutch Disc and Cover Installation Note.)

6

Clutch disc

(See Clutch Cover and Disc Removal Note.)

(See Clutch Disc and Cover Installation Note.)

7

Pilot bearing

(See Pilot Bearing Removal Note.)

(See Pilot Bearing Installation Note.)

8

Plate

9

Flywheel

(See Flywheel Removal Note.)

(See Flywheel Installation Note.)


Clutch Cover and Disc Removal Note

1. Hold the clutch unit using the SST

.


2. Loosen each bolt one turn at a time in a crisscross pattern until spring tension is released.

3. Remove the clutch cover and disc.

Pilot Bearing Removal Note

NOTE:

1. Use the SST

to remove the pilot bearing.


Flywheel Removal Note

1. Hold the flywheel using the SST

.


2. Remove the lock bolts, and remove the plate and the flywheel.

3. Inspect for oil leakage from the crankshaft rear oil seal.

Flywheel Installation Note

1. Clean the crankshaft thread holes.

2. Install the flywheel and the plate to the crankshaft, and temporarily tighten a new lock bolts.

3. Hold the flywheel using the SST

.


4. Tighten the lock bolts completely in the order shown in the figure in the following 3 steps.

Pilot Bearing Installation Note

1. Install new pilot bearing to the specified position using the following tools.


Clutch Disc and Cover Installation Note

1. Hold the clutch disc position using the SST

.


2. Hold the clutch unit using the SST

.


3. Tighten the bolts in Min. 2 stages.

a. Temporarily tighten the bolts in the order shown in the figure.


b. Tighten the bolts completely in the order shown in the figure and install the clutch disc and cover.

4. Remove the SST

s.

Clutch Release Cylinder Removal/Installation [C66 M R]
CAUTION: Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with ...

Clutch [C66 M R]
Purpose, Function The clutch unit transmits or cuts the drive force between the engine and MTX according to the clutch pedal operation. Construction/Operation The construction/o ...

Other materials:

Oil Seal (Coupling Component) Replacement
1. Drain the differential oil into a container. 2. Remove the coupling component.. 3. Remove the oil seal from the differential carrier using a screwdriver or similar tool. 4. Apply differential oil to the new oil seal lip. 5. Install the new oil seal to the differential carrier using the ...

Wheels And Tires
Outline An adhesive-type balance weights has been adopted to the outer side of the aluminum alloy wheels. Due to this, a stylish wheel design is realized. In consideration of the environment, steel balance weights have been adopted to reduce the use of lead in the vehicle. ...

Engine Coolant Level Inspection
WARNING: Never remove the cooling system cap or loosen the radiator drain plug while the engine is running, or when the engine and radiator are hot. Scalding engine coolant and steam may shoot out and cause serious injury. It may also damage the engine and cooling system. Tu ...

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