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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Crankshaft Position (CKP) Sensor Inspection
Visual Inspection CAUTION: When foreign material such as an iron chip is on the CKP sensor, it can cause abnormal output from the sensor because of flux turbulence and adversely affect the engine control. Be sure there is no foreign material on the CKP sensor when replacing. ...

Floor Under Cover Removal/Installation
1. Lift up the vehicle. 2. Remove bolts A. 3. Remove fasteners B. 4. Remove the floor under cover No.1. 5. Remove nuts C. 6. Remove fasteners D. 7. Remove bolts E. 8. Remove the floor under cover No.2. 9. Remove bolts F. 10. Remove the fastener G. 11. Remove the floor ...

Seat
Outline Front seat A manual seat or power seat has been adopted on the driver's seat. A seat warmer system has been adopted on the front seats. (with seat warmer system) A manual seat has been adopted on the front passenger's seat. A side air bag module is ...

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