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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Speaker Grille Removal/Installation
Center Speaker Grille 1. Insert a tape-wrapped flathead screwdriver into shown in the figure and remove hooks A in the direction of arrow (1). 2. Take the shaded area shown in the figure, and remove the center speaker grille in the direction of arrow (2) while detaching hooks B. 3. ...

Antenna Feeder No.2 Inspection
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. A-pillar trim (RH). b. Trunk board. c. Trunk end trim (RH). d. Rear scuff plate (RH). e. Trunk side trim (RH). 3. Disconnect antenna feeder No.1. 4. Disconnect antenna feeder No.3. 5. Verify that t ...

Mechanical
Outline The sliding resistance*1 has been reduced by: the adoption of a rocker arm (built into needle roller bearing) reducing load on the valve spring narrowing down the crankshaft journal optimizing the piston skirt shape adoption of ...

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