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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Interior Lights
Overhead Lights Front Map Lights When the overhead light switch is in the door or off position, press the lens to illuminate the front map lights, and then press the lens again to turn them off. NOTE The front map lights will not turn off even if the lens is pressed in the following ca ...

Front Sash Molding Removal
WARNING: Using a utility knife with bare hands can cause injury. Always wear gloves when using a utility knife. 1. Using a utility knife, carefully remove the double-sided adhesive tape in the locations shown below. CAUTION: When removing the double-sided adhesive tape, ...

Electrical Fan Control
Outline Through cooling of the radiator and condenser by operation of the cooling fan according to vehicle conditions, engine reliability and cooling performance have been improved. Block Diagram Operation The PCM determines the demand airflow volume by the following c ...

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