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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Rear Scuff Plate Removal/Installation
1. Take the shaded area shown in the figure, detach tab A while pulling the rear scuff plate in the direction of the arrow (1) shown in the figure, then detach hook B, clips C, pins D while pulling in the direction of the arrow (2). 2. Take the shaded area shown in the figure, detach tab E whi ...

Cooling Fan Relay [Skyactiv G 2.0]
Purpose, Function The cooling fan relay operates by receiving the signal from the PCM to supply power to the cooling fan motor. Construction The cooling fan relay is installed on the relay and fuse block. Operation The contact point is on when the battery vo ...

Air Fuel Ratio (A/F) Sensor
Purpose/Function Detects the oxygen concentration (all-range air/fuel ratio) in the exhaust gas as basic information for mainly determining the fuel injection amount. Detects the oxygen concentration (all-range air/fuel ratio) in the exhaust gas and inputs it to the PCM as an ox ...

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