Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.
5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.
Side Member Removal [Panel Replacement]
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Removal Procedure
1. Drill the 45 locations shown in the figure.
NOTE:
When drilling, do not drill a hole all the way through or there could be
a problem when installing ...
Torque Box Removal [Panel Replacement]
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Removal Procedure
1. Drill the 19 locations indicated by (A) shown in the figure.
NOTE:
When drilling the 19 locations indicated by (A) shown in the figure, do not
drill ...
Other materials:
Magnetic Clutch Adjustment [Full Auto Air Conditioner]
1. Measure the clearance around the entire circumference between the pressure
plate and A/C compressor pulley using a thickness gauge.
2. Verify the clearance.
If not within the specification, remove the pressure plate and adjust the
clearance by changing the shim (0.2 mm {0.008 i ...
Rear Door Hinge Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. Rear door.
b. Front scuff plate.
c. Rear scuff plate.
d. B-pillar lower trim.
3. Remove in the order shown in the figure.
1
Bolt
2
Nut
3 ...
Switch Panel Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the car-navigation unit. (with car-navigation system).
3. Insert your hand from the lower side of the lower panel (without car-navigation
system) or the area where the car-navigation unit was installed (with car-navigation
system), press t ...
