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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Wheel Apron Component Installation [Panel Replacement]
Symbol Mark Installation Procedure 1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions. 2. Drill holes for the plug welding before installing the new parts. 3. After temporarily installing new parts, make sure the related parts fit p ...

Front Stabilizer Control Link Inspection
1. Remove the front stabilizer control link.. 2. Inspect for bending or damage. If there is any malfunction, replace the front stabilizer control link. 3. Rotate the front stabilizer control link ball joint stud 10 times and shake it side to side 10 times. 4. Measure the front stabilizer c ...

Outer Mirror Glass Inspection
Heated Outer Mirror 1. Disconnect the negative battery cable.. 2. Remove the outer mirror glass.. 3. Verify that the resistance and continuity between the heated outer mirror terminals is as indicated in the table. If not as indicated in the table, or if the resistance is not with ...

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