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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Wheel Hub Component Removal/Installation [Awd]
CAUTION: Performing the following procedures without first removing the ABS wheel-speed sensor may possibly cause an open circuit in the wiring harness if it is pulled by mistake. Before performing the following procedures, disconnect the ABS wheel-speed sensor connector (body sid ...

Ignition Coil Inspection [Skyactiv G 2.0]
Ignition Coil Inspection 1. Perform the spark test and identify the malfunctioning cylinder.. 2. Replace the ignition coil of the malfunctioning cylinder with that of a normal cylinder, and perform the spark test again.. If the spark is not normal due to a malfunctioning ignition coil, ...

Headlight Auto Leveling System
Outline Automatically adjusts the headlight optical axis in response to changes in load and passenger conditions to prevent blinding of oncoming vehicles from headlight glare and to assure a range of visibility. The AFS control module performs headlight auto leveling system fail ...

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