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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Instrument Cluster Inspection
Speedometer inspection Using a speedometer tester 1. Adjust the tire pressure to the specification. 2. Using a speedometer tester, verify that the tester reading is as indicated in the following table. km/h Speedometer tester indication (km/h) Allowable rang ...

Dashboard Under Cover Removal/Installation
1. Detach hooks A in the direction of arrow (1) shown in the figure. 2. Pull the dashboard under cover in the direction of arrow (2) while detaching pins B. 3. Remove the dashboard under cover in the direction of the arrow (3) shown in the figure while detaching the guide C. CAUTION: ...

Liftgate Garnish Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Liftgate upper trim. b. Liftgate side trim. c. Liftgate recess. d. Liftgate lower trim. 3. Disconnect the connectors. 4. Remove nuts A. 5. Detach clips B shown in the figure. 6. Remove the liftgate ...

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