Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.
5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.
Side Member Removal [Panel Replacement]
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Removal Procedure
1. Drill the 45 locations shown in the figure.
NOTE:
When drilling, do not drill a hole all the way through or there could be
a problem when installing ...
Torque Box Removal [Panel Replacement]
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Removal Procedure
1. Drill the 19 locations indicated by (A) shown in the figure.
NOTE:
When drilling the 19 locations indicated by (A) shown in the figure, do not
drill ...
Other materials:
Tiedown Hooks
CAUTION
Do not use the front and rear tiedown eyelets for towing the vehicle.
They have been designed only for securing the vehicle to a transport vessel during
shipping.
Using the eyelets for any other purpose could result in the vehicle being damaged.
Tiedown Hooks
1. Remove the tiedown eye ...
Front Brake (Disc)
Purpose/Function
Large diameter, ventilated disc type front brakes with a 297 mm {11.7 in}
diameter and 28 mm {1.1 in} thickness have been adopted, improving braking force
and fade resistance.
Construction
Operation
When brake fluid is applied, the piston equipped on o ...
Cylinder Block
Purpose, Function
The cylinder block forms the cylinder and crankcase.
Construction
The cylinder block consists of the upper cylinder block and lower cylinder
block.
The cylinder block is an open deck type with excellent cooling performance.
The lightweight cyl ...
