Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.
5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.
Side Member Removal [Panel Replacement]
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Removal Procedure
1. Drill the 45 locations shown in the figure.
NOTE:
When drilling, do not drill a hole all the way through or there could be
a problem when installing ...
Torque Box Removal [Panel Replacement]
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Removal Procedure
1. Drill the 19 locations indicated by (A) shown in the figure.
NOTE:
When drilling the 19 locations indicated by (A) shown in the figure, do not
drill ...
Other materials:
Front Door Latch Switch
Purpose, Function
Switches on/off in conjunction with the latch lever rotation, and detects
the front door open/closed condition by the voltage which is changed by the
rear body control module (RBCM).
Construction
The switch is turned on/off by the rotation of the latch lev ...
Turn Signal/Hazard Warning Indicator Lights
Purpose
Notifies the driver that a turn light, the hazard warning lights are flashing.
Function
Flashes according to the turn switch and hazard warning switch operations.
Construction
Displayed in the instrument cluster.
Operation
Turn system
1. When th ...
Resistor [Manual Air Conditioner]
Purpose
The resistor controls the blower motor rotation speed.
Function
The resistor controls the supply voltage to the blower motor according to
the fan switch operation, and adjusts the fan rotation speed (airflow volume).
Construction
The resistor is installed ...
