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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Tiedown Hooks
CAUTION Do not use the front and rear tiedown eyelets for towing the vehicle. They have been designed only for securing the vehicle to a transport vessel during shipping. Using the eyelets for any other purpose could result in the vehicle being damaged. Tiedown Hooks 1. Remove the tiedown eye ...

Front Brake (Disc)
Purpose/Function Large diameter, ventilated disc type front brakes with a 297 mm {11.7 in} diameter and 28 mm {1.1 in} thickness have been adopted, improving braking force and fade resistance. Construction Operation When brake fluid is applied, the piston equipped on o ...

Cylinder Block
Purpose, Function The cylinder block forms the cylinder and crankcase. Construction The cylinder block consists of the upper cylinder block and lower cylinder block. The cylinder block is an open deck type with excellent cooling performance. The lightweight cyl ...

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