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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Panel Light
Purpose The panel light adjusts the instrument cluster and steering switch illumination brightness. Function The instrument cluster adjusts the brightness of the following illumination lights when a TNS illumination signal sent via CAN transmission from the front body co ...

Quick Release Connector (Emission System) Removal/Installation
Quick Release Connector Type and Position CAUTION: Verify the type and location, and install/remove properly. U.S.A. and CANADA Except U.S.A. and CANADA Type A Removal CAUTION: Be careful not to damage the evaporative pipe when unlocking the retainer. NOTE: ...

Quarter Window Glass Installation
WARNING: Using a razor with bare hands can cause injury. Always wear gloves when using a razor. CAUTION: If a door is opened or closed when all the window glass is closed, the resulting change in air pressure could cause the sealant to crack preventing the proper insta ...

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