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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Rear Combination Light Removal/Installation
NOTE: Fogging or condensation on the inside of the rear combination lights may occur due to a natural phenomenon occurring as a result of a temperature difference between the interior and exterior of the combination lights. However, it has no effect on the light performance because ...

Front Console Box Removal/Installation
NOTE: Affix protective tape to the position shown in the figure. 1. Insert a tape-wrapped flathead screwdriver in the position indicated by the arrow in the figure and detach clips A. 2. Pull the front console box in the direction of the arrow (2) and remove it while d ...

Climate Control Unit [Manual Air Conditioner]
Purpose The climate control unit performs air conditioning according to the operation by the users and the driving conditions of the vehicle. Function The climate control unit determines optimum air-conditioning based on the input signals from each sensor and the control mo ...

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