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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Outer Mirror Glass Installation
1. Connect the mirror heater connectors. (with heated outer mirror) 2. Connect the blind spot monitoring (BSM) warning indicator light connector (with blind spot monitoring system). NOTE: Lightly pull the blind spot monitoring (BSM) warning indicator light connector and verify t ...

Map Light Inspection
Front Map Light 1. Disconnect the negative battery cable.. 2. Remove the front map light.. 3. Verify that the continuity between the front map light terminals is as indicated in the table. If not as indicated in the table, replace the front map light or front map light bulb ...

Fuse Block
Purpose Fuses used by each system are grouped and housed together for smooth inspection and replacement servicing. Function Fuses used by each system are grouped and housed together. Construction Installed inside the front side trim (LH). Operation Fu ...

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