Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.
5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.
Side Member Removal [Panel Replacement]
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Removal Procedure
1. Drill the 45 locations shown in the figure.
NOTE:
When drilling, do not drill a hole all the way through or there could be
a problem when installing ...
Torque Box Removal [Panel Replacement]
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Removal Procedure
1. Drill the 19 locations indicated by (A) shown in the figure.
NOTE:
When drilling the 19 locations indicated by (A) shown in the figure, do not
drill ...
Other materials:
Headlight Bulb Removal/Installation
Halogen Type
Headlight LO bulb
1. Disconnect the negative battery cable..
2. Disconnect the connector.
3. Rotate the headlight LO bulb in the direction of the arrow (1) shown in the
figure to remove it in the direction of the arrow (2) shown in the figure.
CAUTION:
A halogen bu ...
Camshaft Position (CMP) Sensor Inspection
Intake CMP Sensor
Visual inspection
CAUTION:
When replacing the CMP sensor, make sure there is no foreign material on
it such as metal shavings. If it is installed with foreign material, the sensor
output signal will malfunction resulting from fluctuation in magnetic flux and
caus ...
Front Console Box Removal/Installation
NOTE:
Affix protective tape to the position shown in the figure.
1. Insert a tape-wrapped flathead screwdriver in the position indicated by the
arrow in the figure and detach clips A.
2. Pull the front console box in the direction of the arrow (2) and remove it
while d ...
