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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Hood Adjustment
Height Difference Adjustment 1. Verify that the height difference between the hood and the body is within the specification. Standard clearance a: 2.7—6.9 mm {0.11—0.27 in} b: 4.1—8.0 mm {0.17—0.31 in} 2. Disconnect the negative battery cable.. 3. Remove the ...

Power Seat Switch Removal/Installation
WARNING: Handling a side air bag improperly can accidentally operate (deploy) the air bag, which may seriously injure you. Read the service warnings/cautions in the Workshop Manual before handling the front seat (side air bag integrated).. 1. Switch the ignition off (LOCK). 2. ...

Initial Learning [Fw6 A EL, Fw6 Ax EL]
Introduction If the control valve body and oil pressure switch are replaced, always perform the initial learning. If the initial learning is not completed, engine rev-up may occur or shift shock may increase. DTC P06B8:00 is displayed while the initial learning has not been implement ...

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