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Mazda CX-5 Service & Repair Manual: Side Sill Panel Removal [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / General / Side Sill Panel Removal [Panel Replacement]

Symbol Mark


Removal Procedure

Side sill (front side)

1. Rough cut the 2 locations indicated by (A) shown in the figure.

2. Drill the 18 locations indicated by (B) shown in the figure.


3. Remove the cabin side outer frame (outer side sill).

Side sill (component)

1. Rough cut the 3 locations indicated by (A) shown in the figure.

2. Drill the 114 locations indicated by (B) shown in the figure, then remove the cabin side outer frame (outer side sill).


3. Drill the 2 locations indicated by (C) shown in the figure, then remove the front fender set bracket.

4. Drill the 6 locations indicated by (D) shown in the figure, then remove the upper side sill reinforcement.


5. Drill the 1 location indicated by (E) shown in the figure.


6. Drill the 35 locations indicated by (F) shown in the figure.


7. Pull the side sill reinforcement from the inner side sill, hinge reinforcement and center pillar reinforcement, and then remove it.

Side Sill Panel Installation [Panel Replacement]
Symbol Mark Installation Procedure Side sill (front side) 1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions. 2. Drill holes for the ...

Side Step Molding Removal/Installation
1. Set the rear over fender aside.. 2. Insert a tape-wrapped flathead screwdriver shown in the figure and remove the clip A in the direction of arrow (1). 3. Slide the side step molding in t ...

Other materials:

Brake Hose (Rear) Removal/Installation
1. Remove in the order indicated in the table. 2. Install in the reverse order of removal. 3. After installation, add brake fluid, bleed the air, and inspect for fluid leakage.. 1 Brake pipe 2 Clip 3 Bolt ...

Rear Door Trim Removal/Installation
1. Insert a tape-wrapped flathead screwdriver in the position indicated by the arrow (1) in the figure and remove the inner handle cover while detach tabs A, pin B. 2. Remove the screw C. 3. Remove the cover D, then remove the screw E. 4. Take the shaded area shown in the figur ...

Key Cylinder Switch
Purpose The switch turns on/off in conjunction with the front door key cylinder lock/unlock and the rear body control module (RBCM) detects the key cylinder operation condition by the change in the voltage. Function The key cylinder switch contact point changes in conjuncti ...

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