Mazda CX-5 Service & Repair Manual: Side Sill Panel Removal [Panel Replacement]
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Removal Procedure
Side sill (front side)
1. Rough cut the 2 locations indicated by (A) shown in the figure.
2. Drill the 18 locations indicated by (B) shown in the figure.
3. Remove the cabin side outer frame (outer side sill).
Side sill (component)
1. Rough cut the 3 locations indicated by (A) shown in the figure.
2. Drill the 114 locations indicated by (B) shown in the figure, then remove the cabin side outer frame (outer side sill).
3. Drill the 2 locations indicated by (C) shown in the figure, then remove the front fender set bracket.
4. Drill the 6 locations indicated by (D) shown in the figure, then remove the upper side sill reinforcement.
5. Drill the 1 location indicated by (E) shown in the figure.
6. Drill the 35 locations indicated by (F) shown in the figure.
7. Pull the side sill reinforcement from the inner side sill, hinge reinforcement and center pillar reinforcement, and then remove it.
Side Sill Panel Installation [Panel Replacement]
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Installation Procedure
Side sill (front side)
1. When installing new parts, measure and adjust the body as necessary to conform
with standard dimensions.
2. Drill holes for the ...
Side Step Molding Removal/Installation
1. Set the rear over fender aside..
2. Insert a tape-wrapped flathead screwdriver shown in the figure and remove
the clip A in the direction of arrow (1).
3. Slide the side step molding in t ...
Other materials:
Vacuum Pump Inspection
1. Pinch open the clamp using pliers and disconnect the vacuum hose from the
vacuum pump..
2. Install the vacuum gauge as shown in the figure, then check the vacuum.
3. Warn up the engine.
If the pressure is less than the specification, inspect for the following.
Malf ...
Steering Gear And Linkage
Purpose/ Function
The rotational movement input from the intermediate shaft is converted to
a linear movement in the horizontal direction of the steering rack by the rack
and pinion mechanism, and then transmitted to the tires and wheels.
Construction
A size and weight-redu ...
Front Fender Junction Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform
with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit p ...
