Mazda CX-5 Service & Repair Manual: Side Sill Panel Installation [Panel Replacement]
Symbol Mark
Installation Procedure
Side sill (front side)
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Cut and join the 2 locations indicated by (A) shown in the figure.
5. Plug weld the 18 locations indicated by (B) shown in the figure, then cabin side outer frame (outer side sill).
Side sill (component)
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Drill the 4 locations indicated by (A) shown in the figure, then remove the upper side sill reinforcement from the new side sill reinforcement.
5. Plug weld the 32 locations indicated by (B) shown in the figure.
6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the side sill reinforcement.
7. Plug weld the 6 locations indicated by (D) shown in the figure, then install the upper side sill reinforcement.
8. Plug weld the 2 locations indicated by (E) shown in the figure, then install the front fender set bracket.
9. Cut and join the 3 locations indicated by (F) shown in the figure.
10. Plug weld the 120 locations indicated by (G) shown in the figure, then install the cabin side outer frame (outer side sill).
Side Garnish Removal
Front
1. Insert a tape-wrapped flathead screwdriver in the position shown in the figure,
move it in the direction of the arrow (1) to remove the clip A.
2. Slide the side garnish in the direc ...
Side Sill Panel Removal [Panel Replacement]
Symbol Mark
Removal Procedure
Side sill (front side)
1. Rough cut the 2 locations indicated by (A) shown in the figure.
2. Drill the 18 locations indicated by (B) shown in the figure.
3 ...
Other materials:
Oil Cooler [Fw6 A EL, Fw6 Ax EL]
Purpose/Function
The oil cooler constantly maintains maximum ATF performance in the transaxle
by maintaining an optimum ATF temperature which has the effect of achieving
reduced fuel consumption.
Construction/Operation
The oil cooler performs the following operations accord ...
Rear Door Speaker Inspection
1. Disconnect the negative battery cable..
2. Remove the rear door trim..
3. Disconnect the rear door speaker connector..
4. Verify that the resistance between the rear door speaker terminals is as indicated
in the table.
If not as indicated in the table, replace the rear door sp ...
Powertrain System [C66 M R]
Purpose, Function
The powertrain mechanism changes the gear combination by engaging or releasing
the clutch hub and gear, and changes the power transmission route. Because of
the change in the power transmission route, the drive force (speed, torque,
rotation direction) input from th ...
