Mazda CX-5 Service & Repair Manual: Returnless Fuel System
Purpose, Outline
-
Fuel evaporation in the fuel tank is reduced by adjusting the fuel amount (fuel pressure) ejected from the fuel pump and preventing fuel warmed in the engine compartment from returning.
System Diagram
2WD
AWD
Structure
-
The returnless fuel system consists of the following parts:
|
Part name |
Reference |
|
Fuel filter (low-pressure) |
(See FUEL PUMP UNIT [SKYACTIV-G 2.0].) |
|
Fuel filter (high-pressure) |
|
|
Pressure regulator |
|
|
Fuel pump |
Operation
-
Fuel in the fuel tank is pumped out through the fuel filter (low-pressure) by the fuel pump, filtered by the fuel filter (high-pressure), and then regulated to a specified pressure by the pressure regulator. The regulated fuel is sent to the high pressure fuel pump, and unnecessary regulated fuel is returned from the pressure regulator to the fuel tank.
2WD
AWD
Quick Release Connector Removal/Installation
WARNING:
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized
fuel system, it will cause serious injury or death and facility breakage. Fuel
can also irritate skin ...
Fuel Pressure Sensor Inspection
Voltage Inspection
NOTE:
The fuel pressure sensor cannot be removed as a single unit. When replacing
the fuel pressure sensor, replace it together with the fuel distributor as a
single ...
Other materials:
Front Seat Back Component Removal/Installation
WARNING:
Handling a side air bag improperly can accidentally operate (deploy) the
air bag, which may seriously injure you. Read the service warnings/cautions
in the Workshop Manual before handling the front seat (side air bag integrated)..
If the sliding mechanisms on both side ...
Rear Body Straight Line Dimensions (1) [Dimensions]
Point symbol
Designation
Hole diameter or bolt or nut size mm {in}
A
Liftgate hinge installation hole
?12 {0.47}
B
Liftgate stay damper installation hole
?10 {0.39}
...
High Pressure Fuel Pump Inspection
NOTE:
The following vacuum values are indicated by relative pressure from the fuel
pressure sensor.
1. Verify that the fuel pressure sensor is normal..
2. Connect the M-MDS to the DLC-2.
3. Switch the ignition ON (engine off).
4. Select the “FUEL_PRES”, “LOAD” and “R ...
