WARNING:
Using a razor with bare hands can cause injury. Always wear gloves when using a razor.
CAUTION:
If a door is opened or closed when all the window glass is closed, the resulting change in air pressure could cause the sealant to crack preventing the proper installation of the glass. Keep the door glass open until the quarter window glass installation is completed.
1. Remove sealant along the perimeter of the glass using a razor or scraper. (when reusing the glass)
2. Clean and degrease the ceramic part along the perimeter of the glass.
3. Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.
4. If the glass is reused, attach pins and fastener to the glass as shown in the figure.
NOTE:
Align with the alignment marks marked before removing the glass.
5. Apply glass primer along the hollowed marks in the ceramic coating on the new glass, along the sealant tracks on the reused glass, then allow it to dry for approx. 30 min.
CAUTION:
To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.
NOTE:
Apply primer to the hollowed marks in the ceramic coating.
6. Cut away the old sealant using a razor or scraper so that 1—2 mm {0.04—0.07 in}
thickness of sealant remains along the perimeter of the frame.
7. If the sealant has come off completely in any one place, apply some primer after degreasing, and allow it approx. 30 min
to dry. Then apply 2 mm {0.07 in}
thickness of new sealant.
8. Clean and degrease the bonding surface along the perimeter of the body.
9. Apply body primer on the body as shown in the figure, then allow it to dry for approx. 30 min.
CAUTION:
To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.
10. After the primer has dried, apply 11 mm {0.43 in}
in thickness, 5 mm {0.20 in}
in width of sealant using a sealant gun. Where it is not applied properly, correctly apply it using a spatula.
11. Insert the positioning pins to the body and install the quarter window glass.
12. Verify that the gap at the upper and side parts of the glass is within the specification shown in the figure, then press along the perimeter of the glass.
13. Install the following parts:
a. C-pillar trim.
b. D-pillar trim.
c. Trunk side trim.
d. Rear scuff plate.
e. Trunk end trim.
f. Trunk board.
14. Connect the negative battery cable..
15. Allow the sealant to harden completely. Sealant hardening time: 24 h
Floor Side Panel Installation [Panel Replacement]
Symbol Mark
Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform
with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit p ...
Rear Door Trim Removal/Installation
1. Insert a tape-wrapped flathead screwdriver in the position indicated by the
arrow (1) in the figure and remove the inner handle cover while detach tabs A, pin
B.
2. Remove the screw C.
3. Remove the cover D, then remove the screw E.
4. Take the shaded area shown in the figur ...
Tire Labeling
Federal law requires tire manufacturers to place standardized information on
the sidewall of all tires. This information identifies and describes the fundamental
characteristics of the tire and also provides a tire identification number for safety
standard certification and in case of a recall ...