Mazda CX-5 Service & Repair Manual: Front Side Frame Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 19 locations shown in the figure, then install the front side frame.
Front Side Frame (Partial Cutting) Removal [Panel Replacement]
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Removal Procedure
1. Drill the 4 locations indicated by (A) shown in the figure, then remove suspension
mounting reinforcement and outer frame reinforcement.
2. Rough cut locatio ...
Front Side Frame Removal [Panel Replacement]
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Removal Procedure
1. Drill the 15 locations indicated by (A) shown in the figure.
2. Drill the 4 locations indicated by (B) shown in the figure.
NOTE:
When drilling the 4 ...
Other materials:
Front Over Fender Removal/Installation
1. Remove fastener A.
2. Pull the front over fender lower in the direction of the arrow (1) while removing
hook B and pin C.
3. Remove fasteners D.
4. Pull the front over fender upper in the direction of the arrow (2) while removing
clips E.
5. Install in the reverse order of ...
Extractor Chamber Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. Rear splash shield.
b. Rear combination light.
c. Rear bumper.
3. Insert a tape-wrapped flathead screwdriver shown in the figure and remove
clips in the direction of arrow (1).
4. Remove the extractor cham ...
Fuel Filler Pipe Removal/Installation
WARNING:
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized
fuel system, it will cause serious injury or death and facility breakage. Fuel
can also irritate skin and eyes. To prevent this, always complete the “Fuel
Line Safety Procedure”, while referring ...
