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Mazda CX-5 Service & Repair Manual: Front Pillar Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Front Pillar Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Rough cut the area location indicated by (A) shown in the figure.

CAUTION:


5. Cut and join the area location indicated by (B) shown in the figure, then install the inner front pillar.


6. Plug weld the 20 locations indicated by (C) shown in the figure, then install the inner hinge pillar.


7. Plug weld the 4 locations indicated by (D) from the inside shown in the figure.

8. Plug weld the 11 locations indicated by (E) shown in the figure, then install the lower hinge reinforcement.


9. Plug weld the 9 locations indicated by (F) shown in the figure, then install the upper hinge reinforcement.


10. Cut and join the area location indicated by (G) shown in the figure.

11. Plug weld the 7 locations indicated by (H) shown in the figure, then install the front pillar reinforcement and front pillar inner reinforcement as a single unit.

NOTE:


12. Cut and join the 2 locations indicated by (J) shown in the figure.

13. Plug weld the 86 locations indicated by (K) shown in the figure, then install the cabin side outer frame (outer front pillar outer).



Front Frame (Rear) Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 33 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Front Pillar Removal [Panel Replacement]
Symbol Mark Removal Procedure CAUTION: Remove the curtain air bag module to prevent damage before servicing. Front-side Rear-side CAUTION: Avoid cutting with a bl ...

Other materials:

Remote Handle Lever Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Trunk board. b. Trunk end trim. c. Rear scuff plate. d. Trunk side trim. 3. Disconnect the remote cable on the remote handle lever side from the remote cable on the rear seat side. 4. Remove the remote c ...

Clock Input/Output Check Mode
Activation procedure Inspection NOTE: The clock input/output check mode is displayed in the following order and returning to the previous screen is impossible. If you want to check All LCD illuminated or Check code 1 or 2 after Check code 6 is displayed, activate the inpu ...

Front Brake (Disc) Removal/Installation
1. Remove in the order indicated in the table. 2. Install in the reverse order of removal. 3. After installation, add brake fluid, bleed the air, and inspect for fluid leakage.. 4. Depress the brake pedal a few times, rotate the wheel by hand, and verify that the brake does not drag. ...

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