Mazda CX-5 Service & Repair Manual: Front Pillar Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Rough cut the area location indicated by (A) shown in the figure.
CAUTION:
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When the part with the rough cut side sill reinforcement, there is a possibility that vibration may occur. After the rough cut, temporarily attach the lower hinge reinforcement and check that the rough cut area does not interfere with the side sill reinforcement.
5. Cut and join the area location indicated by (B) shown in the figure, then install the inner front pillar.
6. Plug weld the 20 locations indicated by (C) shown in the figure, then install the inner hinge pillar.
7. Plug weld the 4 locations indicated by (D) from the inside shown in the figure.
8. Plug weld the 11 locations indicated by (E) shown in the figure, then install the lower hinge reinforcement.
9. Plug weld the 9 locations indicated by (F) shown in the figure, then install the upper hinge reinforcement.
10. Cut and join the area location indicated by (G) shown in the figure.
11. Plug weld the 7 locations indicated by (H) shown in the figure, then install the front pillar reinforcement and front pillar inner reinforcement as a single unit.
NOTE:
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When installing the front pillar reinforcement and the front pillar inner reinforcement separately, plug weld the 11 locations indicated by (I) shown in the figure.
12. Cut and join the 2 locations indicated by (J) shown in the figure.
13. Plug weld the 86 locations indicated by (K) shown in the figure, then install the cabin side outer frame (outer front pillar outer).
Front Frame (Rear) Removal [Panel Replacement]
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Removal Procedure
1. Drill the 33 locations shown in the figure.
NOTE:
When drilling, do not drill a hole all the way through or there could be
a problem when installing ...
Front Pillar Removal [Panel Replacement]
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Removal Procedure
CAUTION:
Remove the curtain air bag module to prevent damage before servicing.
Front-side
Rear-side
CAUTION:
Avoid cutting with a bl ...
Other materials:
Windshield Wipers and Washer
The ignition must be switched ON.
WARNING
Use only windshield washer fluid or plain water in the reservoir:
Using radiator antifreeze as washer fluid is dangerous. If sprayed on the windshield,
it will dirty the windshield, affect your visibility, and could result in an accident.
Only use wind ...
Turbine/Input Shaft Speed Sensor, Output Shaft Speed Sensor [Fw6 A EL, Fw6 Ax
EL]
Purpose/Function
The turbine/input shaft speed sensor detects the rotation speed of the input
shaft (low clutch drum).
The output shaft speed sensor detects the rotation speed of the output shaft
(primary gear).
The turbine/input shaft speed sensor and output shaft speed ...
Keyless Antenna [Advanced Keyless Entry System]
Purpose
Outputs a request signal and specifies the remote transmitter location.
Function
The keyless antenna outputs request signals to the inside and outside of
the vehicle based on the signals from the LF control unit.
Construction, Operation
The antennas for re ...
