Mazda CX-5 Service & Repair Manual: Front Pillar Installation [Panel Replacement]
Symbol Mark
Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Rough cut the area location indicated by (A) shown in the figure.
CAUTION:
-
When the part with the rough cut side sill reinforcement, there is a possibility that vibration may occur. After the rough cut, temporarily attach the lower hinge reinforcement and check that the rough cut area does not interfere with the side sill reinforcement.
5. Cut and join the area location indicated by (B) shown in the figure, then install the inner front pillar.
6. Plug weld the 20 locations indicated by (C) shown in the figure, then install the inner hinge pillar.
7. Plug weld the 4 locations indicated by (D) from the inside shown in the figure.
8. Plug weld the 11 locations indicated by (E) shown in the figure, then install the lower hinge reinforcement.
9. Plug weld the 9 locations indicated by (F) shown in the figure, then install the upper hinge reinforcement.
10. Cut and join the area location indicated by (G) shown in the figure.
11. Plug weld the 7 locations indicated by (H) shown in the figure, then install the front pillar reinforcement and front pillar inner reinforcement as a single unit.
NOTE:
-
When installing the front pillar reinforcement and the front pillar inner reinforcement separately, plug weld the 11 locations indicated by (I) shown in the figure.
12. Cut and join the 2 locations indicated by (J) shown in the figure.
13. Plug weld the 86 locations indicated by (K) shown in the figure, then install the cabin side outer frame (outer front pillar outer).
Front Frame (Rear) Removal [Panel Replacement]
Symbol Mark
Removal Procedure
1. Drill the 33 locations shown in the figure.
NOTE:
When drilling, do not drill a hole all the way through or there could be
a problem when installing ...
Front Pillar Removal [Panel Replacement]
Symbol Mark
Removal Procedure
CAUTION:
Remove the curtain air bag module to prevent damage before servicing.
Front-side
Rear-side
CAUTION:
Avoid cutting with a bl ...
Other materials:
Sunroof Switch Inspection
1. Disconnect the negative battery cable..
2. Remove the front map light..
3. Verify that the continuity between the sunroof switch terminals is as indicated
in the table.
If not as indicated in the table, replace the sunroof switch.
...
Map Light Bulb Removal/Installation
Front Map Light
1. Disconnect the negative battery cable..
2. To prevent scratches or damage, affix protective tape to the position shown
in the figure.
CAUTION:
If a flathead screwdriver is inserted into the gap between the front map
light and lens, the front map light could inter ...
Hood Latch Switch
Purpose
Detects the open/closed condition of the hood.
Function
The hood latch switch is utilized in the theft-deterrent system control.
For the theft-deterrent system, refer to (see THEFT-DETERRENT SYSTEM.).
Construction
Built into the hood latch ...
