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Mazda CX-5 Service & Repair Manual: Front Pillar Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Front Pillar Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Rough cut the area location indicated by (A) shown in the figure.

CAUTION:


5. Cut and join the area location indicated by (B) shown in the figure, then install the inner front pillar.


6. Plug weld the 20 locations indicated by (C) shown in the figure, then install the inner hinge pillar.


7. Plug weld the 4 locations indicated by (D) from the inside shown in the figure.

8. Plug weld the 11 locations indicated by (E) shown in the figure, then install the lower hinge reinforcement.


9. Plug weld the 9 locations indicated by (F) shown in the figure, then install the upper hinge reinforcement.


10. Cut and join the area location indicated by (G) shown in the figure.

11. Plug weld the 7 locations indicated by (H) shown in the figure, then install the front pillar reinforcement and front pillar inner reinforcement as a single unit.

NOTE:


12. Cut and join the 2 locations indicated by (J) shown in the figure.

13. Plug weld the 86 locations indicated by (K) shown in the figure, then install the cabin side outer frame (outer front pillar outer).



Front Frame (Rear) Removal [Panel Replacement]
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Front Pillar Removal [Panel Replacement]
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Other materials:

Cup Holder
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Rear Power Window Regulator Removal/Installation
1. Fully lower the rear door glass. 2. Disconnect the negative battery cable.. 3. Remove the following parts: a. Rear door trim. b. Rear door quarter glass. c. Rear door speaker. d. Rear power window motor. e. Rear door glass. 4. Remove bolts. 5. Insert a hand through the speak ...

Front Door Hinge Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Front bumper. b. Front combination light. c. Front bumper slider. d. Front over fender. e. Front fender panel. f. Front door. 3. Remove in the order shown in the figure. 1 Bolt ...

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