Checking Preweld Measurements And Watching
Align to the standard reference dimensions, based upon the body dimensions illustration, so that new parts are installed in the correct position.

Welding Notes
For the number of weld points, welding should be performed in accordance with the following reference standards.

Spot Welding Notes
The shape of the spot welder tip is D=(2?t)+3. If the upper panel thickness is different from that of the under panel, adjust to the thinner one.

Because the weld strength is affected by the shape of the spot welder tip, the optimum condition of the tip should always be maintained.

Spot welds should be made at points other than the originally welded points.
Before spot welding, make a trial weld using the same material as the body panel to check the weld strength.

Checking Weld Strength
Installation locations of the engine, chassis, and seat belts are designated as important safety locations for weld strength. Check weld strength by driving a chisel between the panels at every fourth or fifth weld spot, and every tenth regular weld location.

Drive the chisel between the panels according to the number of panels as shown below.

To determine weld strength, drive the chisel between the panel and check whether the panels come apart. If the panels come apart, make another weld near the original weld.
Restore the shape of the checked area.
D Pillar Reinforcement (Lower) Removal [Panel Replacement]
Efficient Removal Of Body PanelsFuel Filler Lid Opener And Lever Removal/Installation
Fuel-filler Lid Opener
1. Open the fuel-filler lid.
2. Remove the nut.
3. Remove the service hole cover on the trunk side trim.
4. While pressing the tabs of the stopper bracket in the direction of arrow (1)
shown in the figure, press it in the direction of arrow (2) to detach it fr ...
Front Side Frame (Partial Cutting) Removal [Panel Replacement]
Symbol Mark
Removal Procedure
1. Drill the 4 locations indicated by (A) shown in the figure, then remove suspension
mounting reinforcement and outer frame reinforcement.
2. Rough cut location indicated by (B) shown in the figure.
3. Drill the 6 locations indicated by (C) shown in the fig ...
Clutch Release Collar Inspection [C66 M R]
CAUTION:
Do not clean the clutch release collar with cleaning fluids or a steam cleaner
because it is filled with grease.
Operation Inspection
1. Turn the collar while applying force in the axial direction, and inspect for
sticking, excessive resistance, and an abnormal noise.
...