Mazda CX-5 Service & Repair Manual: D Pillar Reinforcement (Lower) Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 2 locations indicated by (A) shown in the figure.
5. Spot weld the 8 locations indicated by (B) shown in the figure, then install the D-pillar reinforcement (lower).
Cowl Upper Plate Removal [Panel Replacement]
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Removal Procedure
1. Drill the 9 locations indicated by (A) shown in the figure.
2. Drill the 2 locations by (B) from the front wheel housing side shown in the
figure.
3. Drill ...
D Pillar Reinforcement (Lower) Removal [Panel Replacement]
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Removal Procedure
1. Drill the 8 locations shown in the figure.
2. Remove the D-pillar reinforcement (lower). ...
Other materials:
Tie Rod Inspection
1. Inspect for bending and damage.
If there is any malfunction, replace the tie rod.
2. Inspect for excessive play.
If there is any malfunction, replace the tie rod.
3. Swing the tie rod five times.
4. Measure the swing torque of the tie rod using a pull scale.
...
Side Member Removal [Panel Replacement]
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Removal Procedure
1. Drill the 45 locations shown in the figure.
NOTE:
When drilling, do not drill a hole all the way through or there could be
a problem when installing the new part.
2. Remove the side member. ...
Seat Warmer Unit Inspection
WARNING:
Handling a side air bag improperly can accidentally operate (deploy) the
air bag, which may seriously injure you. Read the service warnings/cautions
in the Workshop Manual before handling the front seat (side air bag integrated)..
CAUTION:
If the slide bar is ope ...
