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Mazda CX-5 Service & Repair Manual: Clutch Unit Removal/Installation [C66 M R]

Mazda CX-5 Service & Repair Manual / Drivetrain / Transmission/Transaxle / Manual / Clutch Unit Removal/Installation [C66 M R]

1. Disconnect the negative battery cable..

2. Remove the MTX..

3. Remove in the order indicated in the table.

4. Install in the reverse order of removal.

5. Add the specified amount of specified transaxle oil..



1

Boot

2

Clutch release fork

3

Clutch release collar

4

Pivot pin

5

Clutch cover

(See Clutch Cover and Disc Removal Note.)

(See Clutch Disc and Cover Installation Note.)

6

Clutch disc

(See Clutch Cover and Disc Removal Note.)

(See Clutch Disc and Cover Installation Note.)

7

Pilot bearing

(See Pilot Bearing Removal Note.)

(See Pilot Bearing Installation Note.)

8

Plate

9

Flywheel

(See Flywheel Removal Note.)

(See Flywheel Installation Note.)


Clutch Cover and Disc Removal Note

1. Hold the clutch unit using the SST

.


2. Loosen each bolt one turn at a time in a crisscross pattern until spring tension is released.

3. Remove the clutch cover and disc.

Pilot Bearing Removal Note

NOTE:

1. Use the SST

to remove the pilot bearing.


Flywheel Removal Note

1. Hold the flywheel using the SST

.


2. Remove the lock bolts, and remove the plate and the flywheel.

3. Inspect for oil leakage from the crankshaft rear oil seal.

Flywheel Installation Note

1. Clean the crankshaft thread holes.

2. Install the flywheel and the plate to the crankshaft, and temporarily tighten a new lock bolts.

3. Hold the flywheel using the SST

.


4. Tighten the lock bolts completely in the order shown in the figure in the following 3 steps.

Pilot Bearing Installation Note

1. Install new pilot bearing to the specified position using the following tools.


Clutch Disc and Cover Installation Note

1. Hold the clutch disc position using the SST

.


2. Hold the clutch unit using the SST

.


3. Tighten the bolts in Min. 2 stages.

a. Temporarily tighten the bolts in the order shown in the figure.


b. Tighten the bolts completely in the order shown in the figure and install the clutch disc and cover.

4. Remove the SST

s.

Clutch Release Cylinder Removal/Installation [C66 M R]
CAUTION: Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with ...

Clutch [C66 M R]
Purpose, Function The clutch unit transmits or cuts the drive force between the engine and MTX according to the clutch pedal operation. Construction/Operation The construction/o ...

Other materials:

Seat Belt
Outline (Standard Deployment Control System) Three-point front seat belts with the following functions for front seat passengers adopted. ELR (Emergency Locking Retractor: emergency locking mechanism) Load limiter Pre-tensioner seat belt. T ...

Brakes SST
49 F043 002 Wrench 49 U043 004A Oil pressure gauge (Part of 49 U043 0A0A) 49 U043 005 Joint (Part of 49 U043 0A0A) 49 U043 006 Hose (Part of 49 U043 0A0A) ...

Audio Amplifier
Purpose, Function The audio signal (analog voltage waveform) output from the unit equipped on the vehicle is converted into a digital pulse. The converted digital pulse signal is amplified and sent to the speakers. Construction The audio amplifier is placed in the front sid ...

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